Vertical Flaskless Molding
Vertical Flaskless Molding Lines
Maximum Speed and Mass Production Capability
Vertical Flaskless Molding is an advanced molding method where molds are formed in a vertical plane without the use of flasks and conveyed to the casting line in a sequential series. Automated molding machines are indispensable, especially for sectors requiring high-volume mass production such as automotive, white goods, and plumbing equipment. This system achieves the highest molding speeds in the world while minimizing production costs.
Why Vertical Flaskless Molding?
In this technology, sand is compressed between two vertical mold plates to form a "mold block". Each new block pushes against the previous one, creating a continuous mold sequence. Unlike horizontal lines, it offers a much more compact and faster casting process by utilizing gravity and vertical compression force.
Advantages of Vertical Flaskless Molding
Strategic benefits that take your production capacity to the next level:
Extreme Production Speed: The fastest method in the world in terms of hourly die casting rate; provides the highest output for mass production lines.
Minimum Space Requirement: Thanks to its vertical design, it takes up much less space in the factory; it increases plant efficiency by offering a compact layout.
Flawless Mold Alignment: Since no gauges are used, there is no risk of "grade misalignment". Thanks to precise guide systems, the mold halves match perfectly.
Consistent Mold Quality: Automated control systems ensure that each mold has the same hardness and density, offering standardization in casting.
Low Material Waste: Precise dosing and compaction reduce sand waste and optimize raw material usage.
Superior Surface Quality: High-pressure vertical compression ensures smoothness and maintains sharp details on the surface of the parts.