Treatment Stations
Treatment Stations
Precision Metallurgical Control and Inoculation Systems
Treatment stations, where liquid metal acquires its final characteristics before casting, are vital, especially in the production of ductile (GGG) and lamellar (GG) graphite cast iron. Performing magnesium modification and inoculation processes with fully automated or semi-automated systems ensures metallurgical continuity, minimizes casting defects, and optimizes alloying element consumption.
Why Automated Treatment Systems?
In manual treatment processes, temperature losses and dosage errors caused by human error lead to fluctuations in part quality. Our advanced treatment stations, using precise weighing, controlled wire feeding (cored wire), or tundish cover methods, maintain the casting temperature of the metal while guaranteeing the targeted graphite structure.
Advantages of Our Treatment Stations
Our technological advantages for high-quality casting production:
Precise Alloy Dosing: Minimum error, maximum yield by adding magnesium (Mg) and grafting elements with milligram-level precision.
Minimum Temperature Loss: Maintains the casting temperature of the liquid metal thanks to fast process cycles and closed system designs.
Low Magnesium Reaction and Fume Extraction: Protective cabinets with integrated filters that effectively absorb reaction fumes generated during the process.
Fully Automated Traceability: Digitally records temperature, duration, and added alloy amount data for each treatment cycle (Industry 4.0 compliant).
Advanced Core Wire Integration: Provides metallurgical flexibility with alloy wire feeding units of different diameters.
Occupational Health and Safety (OHS): Isolated work areas and automatic cover mechanisms that protect the operator against explosion and flash fire risks.